Category Archives: Stainless Steel/Ceramic Hybrid

Motion Control – Application – CERAMICSPEED Hybrid Bearings Provide 8 Times Longer Life for Canner!

Motion Control – Hybrid Ceramic Bearings Application

motion control - hybrid ceramic bearing application


motion control - linear motion products

 

 

E. Longmeadow, MA –Motion Control – CERAMICSPEED Hybrid Radial Bearings are designed for environments of high humidity, have been approved in accordance with FDA 21 CFR (Code of Federal Regulation covering medicine and food), and have an EC No. 1935/2004 authorization. Superior life and performance when compared to bearings made from just stainless steel, these Bearings feature very smooth ceramic balls that will not deform or spall under high loads, and synthetic material ball cages.

Motion in XYZ-Theta – Select XTREME 6000, Full Ceramic Radial Bearings from CERAMICSPEED for Extreme Environment Applications!

Motion in XYZ-Theta – Full Ceramic Ball Radial Bearings

motion in xyz-theta -ceramic bearings


motion control - linear motion products

 

 

E. Longmeadow, MA –Motion in XYZ-Theta – The XTREME 6000 ZrO2 Series of Full Ceramic Radial Bearings from CeramicSpeed are designed to provide levels of performance in extreme environments beyond the capabilities of steel and even hybrid bearings. The complementing components of these bearings were carefully selected to provide the highest levels of performance in high temperatures, and adverse environments such as: Submerged in water, high pressure steam, chemicals, and caustic fluids.

Motion Control – Application – Minuteman Flange Blocks; 20 Million Cycles and Counting!

Motion Control – Flange Blocks Application
motion control - flange blocks

Motion in XYZ & Theta – CERAMICSPEED Radial Bearings Are FDA and EC1935 Approved for Medicine and Food Production and Preparation!

Motion in XYZ & Theta – Hybrid Ceramic Ball Radial Bearings

motion in xyz & theta - hybrid radial bearings


motion control - linear motion products

 

 

E. Longmeadow, MA –Motion in XYZ & Theta – CERAMICSPEED Hybrid Radial Corrotec/CorroCoat Bearings are designed for environments of high humidity, have been approved in accordance with FDA 21 CFR (Code of Federal Regulation covering medicine and food), and have an EC No. 1935/2004 authorization. Superior life and performance when compared to bearings made from just stainless steel, Corrotec/CorroCoat Bearings feature Stainless Steel races with CorroCoat, a coating with extremely high corrosion resistance and friction suppressant properties, hard, very smooth ceramic balls that will not deform or spall under high loads, and synthetic material ball cages.

Motion Control – The Engineering Edge – Lowest Coefficient of Friction Linear Bearings

Motion Control – Low Coefficient Bearings

motion control - Engineering Edge
motion control - low coefficient of friction linear bearings

Motion Control – The Engineering Edge – Special Machined Linear Shafting

Motion Control – Custom Machined Linear Shafting

Motion Control – USDA Certified Stand-Off Bearing Flange Blocks with Si3N4 Silicon Nitride Hybrid Bearings, Set New Standard for Performance and Hygienics!

Motion Control – USDA Certified Stand-Off Bearing Flange Blocks

motion control usda certified flange blocks
motion control - linear motion products

 

 

E. Longmeadow, MA – Motion Control – FDA/USDA Certified, two, three and four post, Stand-Off Bearing Flange Blocks are setting a new standard for performance and Hygienics. These new Stand-off bearing flange blocks now available from LM76 reduce the surface area where mold and bacteria can thrive, even from the most through sanitizing operations. Long life Hybrid Stainless Steel Si3N4 Silicon Nitride Ceramic Ball Bearings in Stainless Steel bearing blocks are coated with a smooth non-water absorbing polyamide coating certified by EHEDG, USDA, and 3-A.

Motion Control – Linear Guide Systems Move 1200 Lb. Loads At Speeds Of 30 Feet Per-Second!

Motion Control – High Speed Block and Rail Sets
motion control - linear block & rail

motion control - linear motion products

 

 

E. Longmeadow, MA – Motion Control – Two new series of high speed, low cost, compact linear guide systems called, “Speed Guides,TM” have been introduced by LM76. The Speed Demon OSG type and Speed Demon SG type linear guide systems are designed for speeds up to 10 m/sec. (32.8 ft/sec.), accelerations to 50 m/sec.2 and loads up to 5600 N. (1259 lbs.). These quiet, low profile guide systems are ideal for: High speed assembly and sorting operations, pick and place robots, industrial, office, and packaging machines, vacuum applications, and medical equipment (including patient care devices).

Motion Control – Application – LM76 Jet Rail Linear Motion Bearings & Shafting

Motion Control Application – How Would You Position Components Of An Experimental Reactor Vessel Weighing 33 Tons?

Easy … Using Custom made LM76 Jet Rail Bearings and Shafting!

LM76-TAE-Jet-Rail-Bearings-and-Shafting-01

motion control - lm76

 

 

E. Longmeadow, MA –Linear Motion Control Application – When a privately funded research company was ready to move from their original Proof of Concept to a sustainable fusion reactor to produce clean sustainable energy, they realized that extremely heavy components would need to be assembled and disassembled and reassembled again for design modifications and maintenance. The completed assembly would be the length of two buses and easy alignment of the individual components would be critical.

The main reactor, the fusion containment chamber that is capable of containing a plasma medium of 10 to 15 million degrees is made of non-magnetic stainless steel as are many of the components. The Plasma Medium could be described as a football shaped blob about 1 meter in diameter by 2 meters long. The plasma medium is injected from each end of the reactor assembly by Plasma Guns.

LM76-TAE-Jet-Rail-Bearings-and-Shafting-02-4w

 

See photo to right – On each end of the assembly is a Plasma Gun. The Plasma Guns as are all the floor lever components, are positioned using LM76 Jet Rail Bearings and shafting. The Jet Rail Bearings and Shafting can be seen near to bottom of the picture.

In addition to the reactor, high energy particle beam generators are positioned at angles to the fusion containment chamber. These particle bean generators form and suspend the plasma medium for an indefinite period of time in the center of the containment chamber. These generators have to be easily positioned – by hand – to accommodate adjustments and re-assembly.

LM76-TAE-Jet-Rail-Bearings-and-Shafting-03

See photo to the left – Neutral-Beam Injectors are positioned around the Reaction Chamber to position and shape the Plasma Medium. These are also moved into position on LM76 Jet Rail Bearings and Shafting.

In addition to supporting the weight of the components, the bearings selected to move these massive loads during the construction and testing of the fusion reactor would have to be non-magnetic. Working with engineers, LM76 developed a custom 3 inch Jet Rail Bearing designed to carry both the weight of the fusion reactor and the high energy particle generators. In addition LM76 supplied precision ground, 3 inch 303 stainless steel (non-magnetic) shafting.

The custom manufactured Jet Rail Roller Blocks and 303 stainless steel shafting simplified the assembly/disassembly of the fusion containment chamber and components while ensuring critical alignment throughout travel.

This breakthrough fusion reactor is still in the experimental stage. A commercially viable reactor would need to contain 100 million degrees. Why is the project so important? Because in addition to producing sustainable energy, its only by-product is, environmentally safe, “helium ash.”.

 

See photo below – The drawing below shows all the components in place. The assembly is 60 meters long and supported on LM76 jet Rail Bearings and Shafting.

LM76-TAE-Jet-Rail-Bearings-and-Shafting-04

 

For additional information about Jet Rail Linear Bearings and Shafting from LM76 go to: http://www.lm76.com/jet_rail.htm

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

motion control - engineering edge


See this and other Motion Control Components from LM76 featured on:

The LM76 Blog

LM76 Catalogs

http://MotionShop.com

http://LinearMotionBlogger.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

motion control - linear bearings

 

Motion Control – Pegasus Linear Bearings – For the Time A Linear Bearing Simply Cannot Fail!

Motion Control  – Hybrid Ceramic Ball Linear Bearings

For those times when a Linear Bearing “CANNOT” Fail!

motion control - linear bearings

motion control - linear motion products

 

 

E. Longmeadow, MA — Motion Control – LM76 has developed the most corrosion resistant linear bearing available. In space, deep under the sea, or in the harshest environments, when there can be no “Plan B,” Pegasus Series 1 Linear Ball Bearings can be counted on to perform. In some applications linear bearings will not move for days, weeks, months or even years, however, when called on to perform they must work as if they just came out of the box. LM76’s Pegasus Series 1 Linear Bearings feature Silicon Nitride (SiNi) Ceramic Balls in a shell with retainer and end caps all made from 440 Stainless Steel and then ArmorloyTM coated.